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Bob Bickler

How to avoid sample blowback when liquid loading

May 24, 2022 at 2:19 PM / by Bob Bickler

Ever experience the problem where you load your dissolved sample into a flash column via a syringe only to encounter either resistance or “blowback”? Blowback is a term describing the situation where your sample does not stay in the column but flows back out of the column’s cap after the loading syringe is removed.

So, what causes these problems and how can you prevent them from happening?

A few situations can generate these issues, Table 1.

Problem Source

Remedy

Sample is viscous

  1. Ensure there is an air gap between the sample and the plunger
  2. Hold the depressed plunger until the pressure stabilizes
  3. Redissolve or dilute in a less viscous solvent
  4. Heat the sample to reduce viscosity (only applicable for temperature stable compounds)
  5. Use dry loading
  6. Use a 3-way injection valve to eliminate blowback
  7. Use an external pump to load the sample (best reserved for large columns and load volumes)

Sample component(s) precipitation on column

  1. Redevelop the purification method using sample-compatible solvents
  2. Switch techniques (normal-phase to reversed-phase or reversed-phase to normal-phase)
  3. Use dry loading

Blocked system fluid path

  1. If using the Biotage® Isolera, ensure to LOAD SAMPLE but has been activated prior to injecting the sample
  2. Remove the column, re-attach the tubing, and flush the system with increasing polarity solvents followed by decreasing polarity solvents to dissolve any particulates
  3. If reversed-phase, ensure the column is not plugged with strongly retained compounds. Either backflush or wash with increasingly lipophilic solvents followed by increasingly polar solvents

Sample solvent not penetrating media (typically a reversed-phase issue)

  1. Ensure there is an airgap between the sample and the plunger
  2. Hold the depressed plunger until the pressure stabilizes
  3. Dissolve sample in a reversed-phase media compatible solvent (almost anything except water). DMSO and DMF are excellent choices.
  4. Use a 3-way injection valve to eliminate blowback
  5. Use dry loading

 

Viscous Samples

Viscous samples can be very difficult to inject, especially into larger columns. I have found that introducing an air gap between the sample and the plunger can often help to ensure the entire sample enters the column. Even with this, though, there can be some blowback so keeping the plunger depressed until solvent flow out of the column and the registering backpressure on the system are at zero, Figure 1.

Selekt bypass 1

Figure 1. The Biotage® Selekt provides important information such as the pressure generated (upper left of the screen shot) while the pump is in use.

Other options include switching dissolution solvents, diluting the sample solvent with a compatible, less viscous solvent, or warming the sample to 30-35 °C for injection to lower its viscocity.

An injection valve can also be used to stop blowback, Figure 2. The valve has two positions, one allowing the sample to be injected and the other closing that path and allowing the gradient solvents to freely flow though the column.

3-way-valve attached to a cartridge

Figure 2. Picture of 3-way valve on a flash column. After loading the sample, the valve is rotated to allow pumped solvent to enter and stops any sample blowback our of the injection port.

A really good option is dry loading which eliminates all of the issues because the sample is dried onto a sorbent of your choice.

Lastly, if dry loading is not feasible and the sample size and purification column is large, utilization of an external pump can be used. In fact, the Biotage® Isolera LS system has a built-in peristaltic pump just for this purpose, Figure 3.

Isolera LS sample pump

Figure 3. Isolera LS with standard sample loading pump.

Sample Components Precipitating on Column

One of the most important chromatographic success factors is sample solubility. If one or more compounds in your reaction mixture is insoluble in the method’s mobile phase, there is a good chance they will precipitate, even during injection into an equilibrated column. To ensure this does not happen, test the sample’s solubility in the gradient’s starting blend, e.g., 5% ethyl acetate in hexane. If soluble, you are likely good to proceed, if not, then look at different solvents for your purification. This may also require a need to switch from normal-phase to reversed-phase or reversed-phase to normal-phase.

Here again, dry loading is an excellent option as you sample will be dried with and distributed over a media of your choice. If insoluble in the mobile phase, the components will stay with the dry load media and cause few backpressure issues.

Blocked Fluid Path

This issue can be very frustrating and not initially recognizable. One cause can be precipitated compound(s) in the fluidics path. Though the system maybe able to pump solvent during a gradient run, there could be some undissolved particulates partially blocking flow and generating higher than normal operating pressure. Since the pressure a human can exert on a syringe is quite a bit less than the system’s pump, you feel resistance to the liquid injection.

Some solutions include evaluating the system’s pressure without a column (attach the inlet and out tubing and pump solvent). There should be less than 10 psi of pressure at flow rates of 40 mL/min and less. If the pressure is substantially higher, then pump a series of solvents from weak to strong and back again to try to dissolve any of the precipitate.

If running reversed-phase, these solvents will generate higher pressures at the same flow rates but should still be low. Since reversed-phase columns are reusable, you can test the column’s back pressure and if high, flush it with a series of solvents with increasing strength to dissolve the precipitated or strongly bound compounds that may be obstructing flow. I will often pump acetone through my C18 columns to flush out strongly retained compounds.

Sample Not Penetrating the Column Media

This is most often a reversed-phase problem. Reversed-phase media is very hydrophobic and water is very hydrophilic. When loading a water solubilized sample into a C18 column, there can be significant repulsion forces which will reduce the sample’s ability to permeate the media’s pores and cause the injected sample to flow out of the column’s injection port.

This issue can be overcome by either dissolving the sample in DMSO or DMF (even mixed with some water), in the mobile phase, by dry loading, or by using the 3-way injection valve.

If you found this helpfully and are interested in learning more about flash chromatography, visit our website Selekt.biotage.com.

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Topics: flash chromatography, sample, liquid, pressure

Bob Bickler

Written by Bob Bickler

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